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Mailer Boxes with Inserts | Custom Packaging Solutions by Winpack

Mailer Boxes with Inserts — Custom Solutions by Winpack

Why Choose Mailer Boxes with Inserts

Mailer boxes with inserts are the perfect balance of protection and presentation. At Winpack, we design custom mailer solutions that secure fragile items, create an unboxing experience that delights customers, and reinforce Winpack at every touchpoint. Whether you need single-piece retail packaging or subscription fulfillment solutions, our mailer boxes with inserts are engineered to reduce transit damage and increase perceived value.

Customized Inserts for Product Protection

Our inserts—available in die-cut paperboard, foam, molded pulp, or corrugated—are tailored to each SKU to immobilize and showcase products. Using precise proofing and manufacturing processes, Winpack ensures each insert fits perfectly, protecting cosmetics, electronics, or delicate food items while enhancing shelf appeal. Inserts are designed for rapid packing, efficient shipping, and repeatable fit across production runs.

High-Quality Printing & Brand Presentation

Leverage our Heidelberg and Lithrone GL-40A capabilities for crisp graphics and accurate color reproduction. We use advanced screen plate-making and anti-counterfeiting inkjet technology to protect brand integrity. Custom finishes—UV, matte, soft-touch, embossing—transform mailer boxes with inserts into memorable brand statements that perform both in transit and on social media.

Industries We Serve

Winpack supplies mailer boxes with inserts to cosmetics, healthcare, pharmaceuticals, food, electronics, and subscription services. From beauty box launch kits to fragile medical devices, our team understands regulatory, presentation, and protective requirements for each sector, delivering compliant and compelling packaging.

Sustainable Production & Fast Turnaround

Operating from a 15,000 sqm factory with top-tier machinery, Winpack balances sustainability and efficiency. We offer recyclable and FSC-compliant paper options, optimized material use, and scalable production to meet both small runs and bulk orders. Fast sampling, precise proofing, and streamlined production shorten lead times without sacrificing quality.

Partner with Winpack

Established in 2016, Winpack is dedicated to becoming the world’s leading custom paper box packaging manufacturer. Contact us through https://www.winpackprinting.com/ to request samples, submit dielines, or get a quote for mailer boxes with inserts tailored to Winpack.

mailer boxes with inserts Display

FAQ:
How soon we can get a sample?

Usually,reference sample within 2 days. Customized sample need 5-7days.

What is OEM packaging, and how can Winpack Printing help?

OEM (Original Equipment Manufacturer) packaging refers to custom-designed packaging solutions tailored to a brand’s specifications. At Winpack Printing, we provide end-to-end OEM services, including design, proofing, printing, and production, to help you create high-quality, market-ready packaging that aligns with your brand identity.

What factors should I consider when choosing a printing technique?

Material: Some methods work better on specific surfaces (e.g., screen printing for fabric, offset for paper).

Budget: Offset is cost-effective for large runs, while digital printing is better for short runs.

Aesthetic & Finish: If you need metallic effects, choose hot stamping; for texture, consider embossing.

Durability: UV printing and screen printing offer long-lasting prints resistant to fading.

Can I get a sample?

Yes, currently sample free for reference, only need to pay the delivery charge. Customized sample charge sample fee and delivery cost.

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Die-cutting has its origins in letterpress printing, and it evolved to become a more specific manufacturing process.

 

The die-cutting process in packaging utilizes a die to to cut materials into an array of different shapes, designs and patterns. 

It’s most commonly used for, but not limited to, the manufacturing of folding carton packaging. 

Die-cutting is used by businesses to create unique custom packaging tailored to their brand narratives and customer experience. 

It is a very valuable process as it is easier, faster and more cost effective to produce custom packaging in larger quantities, making it a win-win situation for both manufacturers and businesses.

Here we will cover everything you need to know to get a better understanding of the die-cutting process.

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